Thermal Technology Research and Development Laboratory

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New To Market - DCS 200 Series

The DCS-200 series furnace was designed from the ground up using state of the art components to achieve a versatile and powerful system in a compact package. Easily configured for a range of applications including diffusion bonding, traditional sintering and hydrogen operation for the processing of high purity metals and oxygen sensitive materials. Floor standing design allows for easy material handling and installation into existing sites without the need for extensive renovation.

DCS 200 Series designed for industrial R&D and production applications:
- Full density
- Controllable porosity
- Advanced mixed material recipes
- Functionally graded materials
- Diffusion bonding
250 Metric Tons maximum force and 40,000A of heating power.
Maximum operational temperature: 2400C (dependent on material and tool design).
Part sizes from 4-12” (10-30cm) diameter.
Mechanical vacuum with inert gas.
Optional hydrogen gas environment for oxygen sensitive materials.
Available soon for:
- Proof of concept testing
- Operational cost analysis
- Limited toll processing runs

Example Parts and Materials

Complex Unconventional Parts

Hollow Hemisphere of ZrO2, powder by Tosoh USA

Diffusion Bonding

Copper-Stainless diffusion bond of dissimilar materials.

Functional Graded Materials (FGM)

Functional graded material(FGM) from ZrO2-Stainless Steel using single step processing

Low Density Samples

Stainless Steel Filter Element with controlled density, permiability and strength.

Multicavity tooling systems

High throughput processing of multiple samples using a multicavity die system

Nano-Composites

Near-Net Shape Components

Cermet lattice, all 7 parts processed simultaneously for high strength/low density applicaications.

Near Net Shape Fabrication

Binderless Tungsten Carbide Tooling fabricated from near net shape components.

Noble Metals

Dense high purity rhenium components, Courtesy Cutting Edge Opportunities

Non-Round Parts

Armor plates processed as near net shape polygons.

Process FEA Modeling

Die and sample temperature gradients optimized by finite element analysis

Transparent Nano-Materials

Nano-Grained Aluminum Oxide transparent after sintering to high density.

We maintain a state of the art on-site industrial research and development laboratory to service our customers and provide open access to furnace technologies typically only found at world-renowned research institutes. Our capabilities include:

research and development laboratory with access to furnace technologies

Toll Based Processing
Process Development
Pilot Production
Nano-Material Processing
Inert Material Handling
Powder Processing

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